Keep Your Sensors Sensing; Dust, Dust Everywhere

A customer in the automotive industry was having a problem with their photo eye sensors getting covered in dust from a cutting operation. They bought and used a Model HP1125 2" Flat Super Air Nozzle to keep that sensor clean, pulsing it on it every 15 minutes for five seconds to verify the sensor was clean while conserving compressed air! This prevented over 2 hours of down time due to misreads and also prevented product backups. Engineered air nozzles are available with force levels ranging from 2 ounces to 23 pounds, in a wide selection of materials. You can reduce energy costs, reduce noise levels, eliminate dead end pressures and keep your processes running!

Cleaning up the Rust; Dispose of Unwanted Debris

A metal tube manufacturer uses a dry ice blasting system to remove rust from the outside of their metal tubes. When they are done for the day, they are left with a blast cabinet full of very dusty, rusty debris. To safely remove and dispose of the debris, they used a Model 6399 55-gallon Premium Heavy Duty HEPA Vac System. This allowed them to remove the rust and transport it in 55 gallon drums to be disposed of. EXAIR has a large variety of adaptable and versatile solutions to handle your industrial cleaning needs. Clean up your mess now!

High Velocity Air Jets Prevents Cutting Fluid Drips from Machined Parts

A customer is machining 3/4" diameter x 10" long shafts. After machining, the shafts are moved to a conveyor. On the way, cutting fluid drips on the floor, causing a housecleaning and safety problem. They had installed drip pans that would collect and return the cutting fluid to the machine, but they would collect unwanted foreign material as well, which was undesirable. To solve this problem, a Model 6013 High Velocity Air Jet was installed to blow the cutting fluid back into the machine, which kept the floor...and the cutting fluid...clean. That is quite the improvement! EXAIR has a large variety of products that can help you blow those messes away. Talk to our Application Engineers to find the one perfect for you.

Adjustable Spot Coolers Quickly Cool Heat Shrink Assembled Tool Parts

A machinery maker designed an automated heat shrink installation machine for a major tool manufacturer. It uses an 8-station turntable: two stations have induction heating elements, two have the part seating tooling, and the other four are equipped with Model 3925 Adjustable Spot Coolers with Dual Point Hose Kits. These produce the necessary cold air flow to drop the temperature of the parts from 400°F to less than 140°F before the parts are indexed from the turntable. This is accomplished within their goal timing of 10 seconds per station rotation. Do you have something that needs cooled? EXAIR can help!

Have a problem in your shop? EXAIR can help. Contact EXAIR by phone, email or by live chat on our site. Our staff of Application Engineers can lead you in just the right direction.

EXAIR offers a large selection of 3D models and CAD drawings in multiple formats to place into your designs. You can calculate ROI and air savings, search our Case Study and Application database for even more examples of how EXAIR products have help companies save time and money, reduce air consumption and noise levels and stay OSHA compliant in the process.

We have tons of product videos and a blog that is continually updated to give you more and more information about our Intelligent Compressed Air products.